Up to now, robots had been designed for extremely specialised duties, similar to spot welding or portray on an automotive line. They lived in cages, saved safely away from human employees. They required programmers to vary their duties even the slightest. Now, robots reside safely amongst human employees, and they are often reconfigured to do completely different duties with out the assistance of a programmer. Producers are benefiting from robotics techniques that may do a number of duties. They like the flexibility to rapidly reconfigure robotics tools for a number of functions.
We caught up with Jan Irzyk, a product supervisor at ANCA, an organization that develops robotics techniques. Irzyk defined how the identical set of robots might be reconfigured to carry out a wide range of duties.
Design Information: What’s concerned in reconfiguring robots to do completely different duties?
Jan Irzyk: Some great benefits of utilizing automated and built-in techniques are quite a few for software producers. At ANCA we are able to schedule a number of jobs for computerized execution with no have to manually reconfigure the robots. The manufacturing cell can manufacture instruments to a good tolerance over a number of days unmanned or with minimal supervision. That is revolutionizing the business.
DN: In making a workflow for the automated system, are customers working with programmers or integrators?
Jan Irzyk: With ANCA’s system we offer all instruments for the purchasers to create their manufacturing workflows on-site. Customers can create their recipes within the system. The recipe is nothing greater than an instruction for the system to execute discreet manufacturing duties in a sure order. Take into consideration routings in additional conventional manufacturing however executed by an computerized manufacturing cell. The recipe is linked to an SKU in your ERP system which is then executed by the job order.
DN: How a lot flexibility does the shopper have in customizing the built-in system to their manufacturing wants ie including new varieties of instruments or altering the steps required to fabricate a software?
Jan Irzyk: This is likely one of the most typical questions we’re being requested. Prospects worth flexibility and autonomy. At ANCA we designed the system in such a method, that clients can create their recipes utilizing present, confirmed processes. You’ll be able to at all times amend the recipe and add or take away a step from it. For instance, if you need so as to add an additional computerized measurement step to your software’s recipe or change the measurement frequency, it takes solely minutes utilizing devoted software program just like the AIMS Server.
DN: Does the modular performance of automated techniques speed up ROI?
Jan Irzyk: Modularity will increase flexibility. It means we are able to present a system that’s tailor-made to particular person clients’ wants. On this method, the shopper achieves the very best bang for the buck so to say as a result of we goal probably the most acute ache factors. All that improves productiveness which interprets into accelerated ROI.
DN: Clarify the benefits of managing knowledge flows between the automated system and established IT platforms, similar to an ERP system.
Jan Irzyk: Establishing connectivity between native ERP or MES and manufacturing cell is essential for profitable and efficient integration. For instance, job planning, and execution at the moment are linked which implies the variety of steps required to execute a job is now diminished. You’ll be able to go paperless and substitute bodily job playing cards with a listing of precedence jobs accessible on the manufacturing unit flooring for the operators who run the system. At ANCA, the operator can choose and submit a job for manufacturing with out the necessity for a bodily job card or use a job card and scan its quantity utilizing a barcode scanner. Our clients recognize this flexibility. As you may see it not solely saves paper but additionally saves a variety of time and prevents human error. This stage of integration is offered for an entry-level system which we provide for smaller-scale producers.
One other profit is the supply of producing metrics or knowledge to the MES system. At ANCA we monitor a number of course of parameters like feeds, speeds, temperature, and so on in addition to SPC knowledge like Cp and Cpk which is essential for High quality Management and Assurance. Having all this knowledge supplied in real-time accessible at your fingertips is a strong software. Now you can make higher, data-driven choices and you can also make these choices quicker! We’re not solely speaking about commonplace reporting but additionally about sensible insights generated by an AI engine and suggesting, for instance, optimum job allocation to sure machines to save lots of time, suggesting altering the method steps primarily based on historic outcomes and offering predictive upkeep options to remove unplanned downtime. The record goes on and on. We reside in thrilling occasions from a know-how growth perspective, it offers us improbable instruments to enhance software manufacturing practices.
DN: What varieties of corporations are benefiting from these built-in techniques?
Jan Irzyk: At ANCA we designed a modular system the place, whatever the measurement of your operation we are able to discover a answer that may make it easier to enhance your productiveness right here and now but additionally futureproof your enterprise. Even smaller-scale outlets can significantly profit from built-in options.